FS
Shear Blender

What is the FS Shear Blender?

The FS Shear Blender from Fristam is a high-performance, inline mixing solution designed to deliver consistent, repeatable blending. It uses a rotor-stator system with intermeshed teeth that work together to efficiently blend, emulsify, disperse, dissolve, and reduce particle size in liquid products. The precision of the rotor-stator system eliminates any unblended product, prevents clumping or agglomeration, and produces a homogeneous mix with minimal particle size variation.

Where is the FS Shear Blender Used?

The FS Shear Blender is used across a variety of hygienic applications, especially where high-quality, precision, speed and uniform mixing is needed. Common uses include:

• Food & Beverage: Salad dressings, sauces, beverages, mayonnaise, etc.
• Cosmetics & Personal Care: Lotions, shampoos, creams, deodorants, toothpaste, mouthwash, perfumes, detergents, sanitizers and more
• Pharmaceuticals: Vaccines, inhalers, syrup suspensions
• Dairy: Chocolate milk, Greek yogurt, processed cheese, ice cream mix

How Does the FS Shear Blender Work?

The FS Shear Blender works by drawing product into the rotor-stator unit, where high-speed rotation creates intense shear forces. These forces disperse particles into the liquid, ensuring a fine, uniform blend.

The unique rotor-stator design creates a tremendous amount of turbulence as the rotating teeth pass within 0.5 mm of the stationary teeth, which ensures that all particles are evenly blended. The centrifugal force then pushes the product toward the outlet, making sure the final product is homogeneous and ready for use.

Key Features of the FS Shear Blender:

• 3-A Certified and CIP-ready (Clean-In-Place)
• Multiple rotor-stator combinations available
• 10 models available, with flow rates up to 375 gallons (1,420 liters) per minute
• Portable cart options for flexibility
• Front-loading seal design for easy maintenance and servicing in place

Features and Benefits of the FS Shear Blender

Features:

• Consistent Blending: The FS delivers superior, repeatable results with every batch, ensuring uniformity across large production runs.
• Versatile Rotor-stator Configurations: Choose from a range of configurations, from coarse to fine, depending on your specific blending needs.
• Compact and Efficient: The FS integrates seamlessly into existing production lines, especially in batch tank processes.
• Hygienic Design: Built for easy cleaning and maintenance, with 3-A certification ensuring sanitary standards.
• Low Maintenance: Designed for continuous duty and minimal maintenance, reducing downtime in production.

Benefits:

• Improved Product Texture: Achieve a smoother, more uniform texture in creams, lotions, dressings, and more.
• Faster Processing Time: Reduce blending times significantly compared to traditional methods, speeding up production cycles.
• Reduced Downtime: The FS Shear Blender’s easy-to-service design means less time spent on maintenance and more time for production.
• Economical Operation: Its low maintenance and efficient operation help keep operational costs down, making it a cost-effective solution in the long run.
• Easy Integration:  The FS Shear Blender seamlessly fits into a system with minimal adjustments.

Technical Specifications:

• Flow Rate: Up to 375 gallons (1,420 liters) per minute
• Rotor-stator Options: Multiple options available
• Materials of Construction: Stainless steel construction for durability and hygiene
• Seal Design: Front-loading seals for easy servicing without disassembly
• Cleaning: CIP (Clean-In-Place) ready for streamlined sanitation

Why Choose the FS Shear Blender?

1. Faster and More Efficient: Compared to conventional mixing systems, the FS Shear Blender drastically reduces processing time while ensuring a high-quality, consistent blend.
2. Improved Product Quality: Eliminate lumps and inconsistencies in your products, ensuring smooth emulsions, fine dispersions, and uniform textures.
3. Hygienic and Easy to Maintain: With 3-A certification and CIP readiness, the FS Blender is ideal for sanitary applications in industries like food, cosmetics, and pharmaceuticals.
4. Cost-Effective: With reduced processing time and minimal maintenance, the FS Shear Blender offers a low total cost of ownership.

FSI Series Shear Pump: Pumping and Mixing in One

For applications that require both pumping and mixing, the FSI Series Shear Pump is the ideal solution. It combines the benefits of the FS Shear Blender with an integrated impeller that provides high flow rates while still delivering excellent mixing performance. The FSI is an excellent choice for processes that need both high flow and precision blending.

FSI Shear Pump Specifications:

• 10 Models available to suit various production needs
• 5 Sizes to accommodate different flow rate requirements
• Type 21-21 Rotor-stator for consistent, fine shear blending

Why Choose the FSI Shear Pump?

• Pump and Blender in One: The FSI combines pumping and blending into one system, simplifying your production process and reducing equipment needs.
• Versatility: It can replace both a pump and blender in many processes, providing flexibility across multiple production lines.
• Easy Maintenance: Like the FS Shear Blender, the FSI features a front-loading seal for easy in-place servicing.

Optimize Your Blending with the FS Shear Blender

Whether you’re in food and beverage, personal care, or pharmaceutical applications, the FS Shear Blender is designed to help you achieve the highest blending standards with minimal downtime and maximum efficiency. With a wide range of customizable options and easy maintenance features, the FS Shear Blender is the solution for achieving consistent, high-quality results in your production process.

For more information, contact Fristam or an authorize distributor today!